Clean pneumatic cylinders are not a simple improvement of ordinary Pneumatic cylinder, but rather specialized products that are completely different from the very beginning of their design goals. All its features serve a single core: minimizing pollution to the clean environment to the greatest extent.
I. Core Features
1. Low dust generation and oil-free lubrication
Oil-free operation: Completely abandon lubricating oil and use self-lubricating materials such as PTFE to manufacture sealing and wear-resistant components, fundamentally eliminating oil mist pollution.
Low-wear design: Optimize the pairing and structure of friction pairs to significantly reduce the particulate matter generated by wear of moving parts.
2. Excellent materials and surface treatments
Material: The cylinder barrel is generally made of stainless steel (SUS304/316) to prevent the generation of rust particles. The piston rod is made of hard nickel-plated stainless steel or stainless steel, with extremely high surface hardness and scratch resistance.
Surface: All exposed surfaces are smooth without dead corners, corrosion-resistant and easy to clean by wiping with solvents such as alcohol.
3. Special buffering and exhaust technology
The aforementioned low-speed overflow buffer design is adopted to ensure clean exhaust and prevent dust generation at the end due to impact.
Ii. Application Scenarios and Selection Suggestions
Clean type pneumatic cylinders are essential components in the following industries:
Semiconductor manufacturing: wafer handling, lithography machines, etc.
Liquid crystal display: Glass substrate transmission and positioning.
Biomedicine: aseptic filling, reagent portioning, packaging equipment.
Food packaging: In situations where there is an extremely high requirement for no oil contamination.
Selection Guide
1. Cleanliness grade
First, determine the dust emission standards of the required Pneumatic cylinder based on the cleanroom grade (such as ISO Class 5).
2. Corrosion resistance
Consider whether you will come into contact with corrosive chemical reagents and choose the corresponding material (such as SUS316).
3. Functional Requirements
Determine the conventional parameters such as stroke, cylinder bore, and installation form, as well as whether additional functions (such as magnetic induction switch, external exhaust port) are needed.
4. Brand and Certification
Choose brand products that provide authoritative particulate matter detection reports.
Product Recommendation: CG1,CDG1 series mini pneumatic cylinder;C85,CD85 Series ISO Standard Air Cylinder
CG1,CDG1 series mini pneumatic cylinder
C85, CD85 Series ISO Standard Air Cylinder
In your next clean equipment project, the CG1, CDG1, C85, and CD85 series offer you an efficient and reliable selection solution. This product perfectly meets all the above features: made of stainless steel, it has excellent corrosion resistance; It offers multiple installation forms (such as single earring type, ear shaft type with swing base), and the pre-set rod end and base mounting piece models greatly save your time for separate ordering and design, achieving rapid installation and integration. In addition, the operability of its magnetic switch has been significantly enhanced, facilitating rapid on-site adjustment and setting, and greatly improving the efficiency of equipment commissioning and maintenance. This is a mature product meticulously designed to enhance the integration and reliability of OEM equipment.
Conclusion
Selecting clean Pneumatic cylinder is a systematic project that requires careful consideration from multiple dimensions, such as pollution control, material compatibility, and functional requirements. Investing ina truly compliant clean Pneumatic cylinder is the foundation for ensuring the reliability of the entire clean production line and the product yield rate.
Above is the core features and application selection Guide of Clean Pneumatic cylinder content, To learn more related information, visit https://www.joosungauto.com/.
